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jramk

Laboratory

Laboratory Services

Complete Laboratory Setup & Product Compliance Solutions

JRAmk provides turnkey laboratory services designed for the oil, gas, petroleum, and petrochemical industries. From initial setup to ongoing compliance, we ensure your laboratory is fully equipped, audit-ready, and aligned with international standards.

Laboratory Setup & Commissioning

  • Design & installation of analytical GC-FID, GC-MS, XRF, Distillation 
  • SOP posters & training guides

Product Specification & Compliance

  • ASTM, EN 228, GOST Standards
  •  Certificates of Quality (SGS, BV)
  • Trace Element Analysis

Operational Support Setup

  • Loss Control Audits
  •  Compliance Dashboards
  •  Staff Training Programs

With JRAmk, your laboratory will not only meet global specifications but also operate with clarity, efficiency, and full audit transparency.

Laboratory Setup (JRAmk Projects)

1. Design & Layout

  • Functional zoning: Sample reception, preparation, analytical testing, hazardous waste handling.
  • Infrastructure: Explosion-proof electrical systems, HVAC with solvent-resistant ducts, inert gas supply (N₂/Ar).
  • Safety: Fire suppression, spill kits, PPE stations, emergency showers, ATEX-compliant equipment.

2. Instrumentation Portfolio

  • Petroleum & Fuels: GC, GC-MS, distillation units, flash point testers, octane/cetane analyzers.
  • Petrochemicals: FTIR, UV-Vis, Karl Fischer moisture analyzers, titration systems.
  • Trace Elements: ICP-OES, XRF, adapted test kits for silicon, phosphorus, potassium, iron.

3. Procurement & Documentation

  • Vendor qualification, catalog codes, pricing negotiation.
  • Certified reference materials (ASTM, ISO, IP).
  • Audit-ready procurement records for ISO/IEC 17025 compliance
Commissioning & Service

1. Installation & Calibration

  • Vendor installation with certified calibration.
  • Documentation of calibration certificates and logs.

2. Validation & Accreditation

  • Method validation (accuracy, precision, detection limits).
  • Proficiency testing and inter-lab comparisons.
  • ISO/IEC 17025 accreditation support.

3. Training & Operational Readiness

  • SOP development and staff training.
  • Visual tools: flow diagrams, dashboards, CAPA trackers.
  • Trial runs with real samples before full-scale operation.

4. Ongoing Services

  • Preventive maintenance schedules.
  • Compliance audits and CAPA management.
  • Procurement optimization for consumables and spares.

Terminal / Tank Farm Laboratory Setup

Ensure product quality, custody transfer accuracy, and compliance with international standards.

Key Elements

  • Infrastructure:
    • Sample reception area with explosion-proof design.
    • Dedicated zones for crude, refined products, and additives.
    • Safety systems: ATEX-compliant fume hoods, spill containment, fire suppression.
  • Instrumentation:
    • Density meters, flash point testers, distillation units.
    • GC for hydrocarbon composition.
    • Water content (Karl Fischer), sulfur/nitrogen analyzers.
  • Compliance:
    • ASTM/IP/ISO methods for custody transfer.
    • ISO/IEC 17025 accreditation support.
    • Audit-ready documentation and SOPs.
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Refinery AMC (Annual Maintenance Contract) Setup

Purpose: Guarantee uninterrupted operations, compliance, and cost optimization.

Scope of AMC

  • Preventive Maintenance:
    • Scheduled calibration of GC, ICP, XRF, and distillation units.
    • Instrument health checks and spare part replacement.
  • Corrective Actions:
    • CAPA (Corrective and Preventive Action) tracking dashboards.
    • Emergency breakdown support.
  • Compliance & Audits:
    • ISO/IEC 17025 revalidation.
    • Internal audits and proficiency testing.
    • Documentation updates for regulatory inspections.
  • Training & Empowerment:
    • SOP posters and quick reference charts for lab teams.
    • Skill development workshops for refinery staff.

JRAmk Signature Deliverables

Commissioning Checklists for tank farm labs.
Compliance Matrices mapping ASTM/IP/ISO methods.
Visual Dashboards for AMC schedules, calibration, and CAPA tracking.
Training Posters for custody transfer and refinery lab operations.

For product based laboratories such as Biofuels, PyGas, LNG, and NGA (Natural Gas Analysis), JRAmk Projects can present a specialized setup and service framework that highlights both technical depth and compliance. Here’s how you can structure it for proposals or client presentations:

Biofuels Laboratory Setup

  • Purpose: Characterize renewable fuels for blending, emissions compliance, and quality assurance.
  • Key Instruments: GC‑MS for oxygenates, calorimeters for energy content, viscosity meters, flash point testers.
  • Compliance: ASTM D6751 (biodiesel), EN 14214, ISO/IEC 17025 accreditation.
  • Services: Method validation, blending optimization, sustainability reporting

PyGas (Pyrolysis Gasoline) Laboratory Setup

  • Purpose: Analyze aromatic content, olefins, and impurities for petrochemical feedstock.
  • Key Instruments: GC‑FID, GC‑MS, sulfur/nitrogen detectors, distillation units.
  • Compliance: ASTM D5580 (benzene/toluene/xylene), IP methods for olefins.
  • Services: Custody transfer testing, impurity profiling, catalyst performance monitoring

LNG Laboratory Setup

  • Purpose: Ensure LNG quality for transport, storage, and regasification.
  • Key Instruments: Gas chromatographs for composition, calorimeters for heating value, cryogenic sample handling systems.
  • Compliance: ISO 6976 (calorific value), ASTM D1945/D1946 (composition).
  • Services: LNG custody transfer certification, boil‑off gas monitoring, safety audits

NGA (Natural Gas Analysis) Laboratory Setup

  • Purpose: Analyze pipeline gas composition for energy content, impurities, and compliance.
  • Key Instruments: GC‑TCD/FID, sulfur/nitrogen detectors, moisture analyzers.
  • Compliance: ISO 6974 (composition), ISO 6976 (calorific value), ASTM D1945.
  • Services: Pipeline quality certification, compliance audits, calibration gas preparation.

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